WaveFloor · modular bulk reclaim · assembled in Belle Plaine, Iowa

Universal reclaim system / US assembly

Bulk flow,
in motion.

WaveFloor brings patented bulk-reclaim technology to operations across the U.S., assembled in Belle Plaine, Iowa.

Patented technology byVibraFloor®40+ years of experience
Inside a large industrial bulk storage hopper fitted with a WaveFloor modular reclaim floor
A floor of independent modules

WaveFloor modular reclaim system

01 / The principle

Gravity starts it.
Waves finish it.

WaveFloor works with gravity, sending controlled waves through the material from the discharge up the slope. Sensors detect when a floor zone clears and activate modules in sequence, helping empty the vessel while isolating operating forces from its structure.

DISCHARGESLOPED MODULAR FLOORSENSOR-LED SEQUENCETypical sequence / not to scale Active reclaim zone

Interactive system sequence

01 / 04

01 / Gravity flow

Gravity carries the free-flowing product.

Product naturally moves down the sloped floor toward the discharge. No sweep arm is needed to chase the final layers.

10°–20°

Typical floor slope*

Row by row

Sensor-led activation

Independent

Modular architecture

Up to 5× less

Energy use vs. alternatives*

*Floor slope and performance depend on product and system design. WaveFloor technical data indicates energy use up to five times lower than alternative systems for the same product volume and discharge rate. Confirm project-specific performance during engineering.

02 / Materials & markets

One system.
Many materials.

WaveFloor systems are designed around the bulk material and its storage application. Select an industry to explore example products.

Illustrative biomass storage dome holding wood pellets and chips
WaveFloor applications

Biomass

Support dependable discharge at power generation sites and harbor terminals where rate and product integrity matter.

Examples of bulk products

Wood pellets · wood chips · sawdust · rice hulls · bagasse pellets · straw pellets · sunflower hulls

Explore WaveFloor applications

03 / Storage geometry

A floor built
for the vessel.

The modular reclaim floor is configured to the storage shape, site conditions, and flow characteristics of the material.

WaveFloor conical reclaim floor plan with radial modules

Selected arrangement

Conical
architecture

Radial modules guide material toward a single outlet.

Also engineered for linear V · linear W · rectangular / square · ship holds

Vessels

Concrete & steel silos

Footprints

Domes & flat-bottom stores

Transport

Ships & rail cars

Mobile storage

Containers & trucks

04 / Designed around you

Engineered to fit.
Supported end to end.

From mechanical and electrical design through manufacturing, shipping, installation supervision, commissioning, training, and system monitoring, WaveFloor works with each customer throughout the project.

Explore WaveFloor project services
Single WaveFloor reclaim module with a spring-mounted drive unit
01

Wave plate

Transfers controlled wave action into the material layer at the base of the pile.

02

Wave-drive unit

Supplies controlled energy when a zone calls for reclaim.

03

Rigid, sealed chassis

Forms an independent building block for the floor.

05 / Built for confidence

Performance
with peace of mind.

A robust, fully modular design supports safe operation, efficient unloading, and product integrity across a wide range of storage geometries.

01

High discharge rates

Designed for large storage and short cycle operations.

02

Complete emptying

A clean silo without a separate clean-out step.

03

Protects the structure

Spring-mounted drive units help isolate operating forces from the vessel.

04

Preserves product

No mechanical effort on the stored material; reduced dust.

05

Low energy demand

Gravity and efficient electric drives work together.

06

Modular redundancy

Independent units keep reclaim possible if a module stops.

WaveFloor incorporates patented reclaim technology developed over decades and continues to evolve. Systems are available for a wide range of applications, including ATEX zone 20 where specified.

WaveFloor system advantages

Safety by design / Zero-entry reclaim

No one needs to enter the vessel to finish the normal reclaim cycle.

WaveFloor automates the reclaim sequence to help remove routine manual clean-out inside a silo or container. Fewer planned entries mean fewer confined-space exposures, less manual intervention, and a system designed for low-maintenance operation.

Zero-entry refers to standard reclaim operation and does not replace site-specific confined-space, lockout/tagout, inspection, or maintenance procedures.

Explore zero-entry reclaim

06 / A new US chapter

Rooted in Iowa.
Ready to move.

WaveFloor brings VibraFloor’s patented reclaim technology to its assembly facility in Belle Plaine, Iowa. WaveFloor is a joint venture between VibraFloor and CFAB Global. CFAB Global handles North American installation, controls programming, and fabrication.

WaveFloor patented technologyAssembled in Belle Plaine, Iowa
WaveFloor facility / USA

Belle Plaine, Iowa

409 13th St
Belle Plaine, IA 52208
United States

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Leadership

Deryck Cleppe · Chief Executive Officer